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SN6561 Custom Silicon Nitride Products

  • Catalog No. SN6561
  • Material Si3N4
  • Density ≥3.2 g/cm3
  • Color Black
  • Dimensions Customized

SN6561 Custom Silicon Nitride Products

Custom silicon nitride products
Custom silicon nitride products

Product Description

Silicon Nitride (Si3N4) is a highly sought-after material across multiple industries, recognized for its superior thermal conductivity, remarkable hardness, and excellent electrical resistance. Our Custom Silicon Nitride Products are specifically engineered to fulfill unique application needs in areas such as abrasives, automotive parts, electronics, and energy generation. These specialized products thrive in demanding settings where conventional materials like metals or standard ceramics might underperform. We provide customized solutions in various shapes, sizes, and purity levels, ensuring that each product precisely matches the specific requirements of your application.

Product Specifications

Property Specification
Density 3.1-3.2 g/cm³
Vickers Hardness 16 GPa
Bending Strength ~600 MPa
Compressive Strength 3000 MPa
Flexural Strength 800 MPa
Young's Modulus 320 GPa
Poisson's Ratio 0.28
Dimensions Customized

Please note that the specifications listed above are based on theoretical data. For tailored requirements and more detailed information, please reach out to us directly.

Product Applications

  • Aerospace and Defense: Ideal for components that demand high thermal resistance, durability, and lightweight characteristics, such as turbine blades, nozzles, and rocket parts.
  • Electronics and Semiconductors: Crucial for power electronics, including diodes, transistors, and MOSFETs, providing high efficiency and heat resistance essential for high-voltage and high-frequency devices.
  • Automotive Industry: Employed in braking systems, clutch components, and electric vehicle (EV) powertrains due to its robustness, heat resistance, and mechanical strength.
  • Energy Production: Utilized in high-performance elements for energy generation systems like heat exchangers, reactors, and solar power components, where resistance to extreme temperatures and corrosion is paramount.
  • Abrasives and Cutting Tools: Preferred for manufacturing abrasive products such as grinding wheels, cutting tools, and polishing materials owing to its hardness and wear resistance.
  • Industrial Applications: Applied in mechanical seals, bearings, and wear-resistant coatings, particularly in harsh environments that require high-strength materials.

Product Customization and Packaging

We offer extensive customization options based on your specific drawings and requirements to ensure our Silicon Nitride Products perfectly align with your needs. Whether you need particular dimensions, unique shapes, or specific purity levels, our team is equipped to deliver precisely tailored solutions.

Packaging Options:

  • Small Items: Securely packaged in high-quality PP (polypropylene) boxes to ensure safe transit.
  • Large Items: Shipped in custom-designed wooden crates, tailored to accommodate the size and shape of the products for maximum protection.

We emphasize meticulous packaging customization, utilizing appropriate cushioning materials to safeguard your products throughout the transportation process.

Testing Methods

  1. Chemical Composition Analysis - Verified using techniques such as GDMS or XRF to ensure compliance with purity requirements.
  2. Mechanical Properties Testing - Includes tensile strength, yield strength, and elongation tests to assess material performance.
  3. Dimensional Inspection - Measures thickness, width, and length to ensure adherence to specified tolerances.
  4. Surface Quality Inspection - Checks for defects such as scratches, cracks, or inclusions through visual and ultrasonic examination.
  5. Hardness Testing - Determines material hardness to confirm uniformity and mechanical reliability.

Custom Silicon Nitride Products FAQs

Q1: What applications are Custom Silicon Nitride Products designed for?
A: Custom Silicon Nitride products are integral to high-performance sectors such as aerospace, automotive, electronics, energy production, and manufacturing. They are ideal for manufacturing components that demand exceptional thermal resistance, mechanical strength, and wear resistance, including bearings, seals, turbine blades, and cutting tools.

Q2: Are you able to modify the dimensions and shapes of Silicon Nitride products?
A: Yes, we specialize in creating Custom Silicon Nitride products tailored to your specific dimensions, shapes, and performance criteria. Whether your project requires standard configurations or complex geometries, we have the expertise to design and fabricate products that precisely meet your requirements.

Q3: What are the advantages of using Silicon Nitride in specialized applications?
A: Silicon Nitride offers outstanding mechanical properties such as high hardness, excellent resistance to thermal shock, low thermal expansion, and superior wear and oxidation resistance. These attributes make it highly suitable for use in extreme environments, significantly enhancing the longevity and performance of the components.

Performance Comparison Table with Competitive Products

SiC vs Si3N4

Property

Silicon Carbide (SiC)

Silicon Nitride (Si3N4)

Chemical Composition

SiC

Si3N4

Density

3.2 - 3.3 g/cm³

3.1 - 3.3 g/cm³

Hardness

Very high hardness, typically around 9-9.5 on the Mohs scale.

High hardness, around 9 on the Mohs scale.

Thermal Conductivity

Excellent, typically 120-150 W/m·K.

Good, typically 30-40 W/m·K.

Thermal Expansion

Low (4.0 - 4.5 × 10⁻⁶/℃)

Low (3.0 - 4.0 × 10⁻⁶/℃).

Melting Point

Very high, about 2,700°C.

High, around 1,900°C.

Fracture Toughness

Moderate, typically 3-4 MPa·m¹/²

High, around 5-6 MPa·m¹/².

Strength

High compressive strength but brittle under tension.

High tensile strength and fracture toughness.

Oxidation Resistance

Good at high temperatures, but may require protective coatings in some environments.

Excellent, especially at high temperatures; often used in high-temperature applications.

Wear Resistance

Very good, especially in high-temperature environments.

Excellent, with low friction in mechanical applications.

Electrical Conductivity

Semi-conductive, can be used in high-power electronics.

Insulator, with excellent electrical insulating properties.

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